DS-68 Semi-auto Disposable Medical Respirator Surgical Face Mask Making Machine
product description:
This Automatic mask shape machine and earloop machine is highly recommended.
It will be easier than the full-automatic one. If you take extra more sets of earloop machines, the speed can easily increase. Such as if you get extra one set earloop then you can get extra 20pcs /Min. We did suggest one head face mask shape machine + Work on 2-3sets earloop machine.
Speed will match 30-60pcs/Min
Features:
1.Automatic tension control of raw materials to ensure the balance of raw material tension and the qualified rate of finished products
2. Color-printed first-line brand ultrasonic welding machine with good welding quality and durability;
3. Modular, user-friendly design and easy maintenance;
4, computer PLC programming control, servo drive, high output, good stability, low failure rate;
5, photoelectric detection of raw materials to avoid errors and reduce waste;
6, can produce 1 to 4 layers of mask body (with activated carbon adsorption material in the middle to produce anti-smoke masks), which meets the production needs of enterprises;
7. This equipment has the function of total count and batch count. The number of batch count can be set arbitrarily
8. Replacing the mold can produce masks of different sizes and styles;
9, the entire equipment uses aluminum alloy structure, beautiful and solid without rust;
10. When the equipment is abnormal or the material is cut off, it will automatically stop the alarm and the screen will guide you to deal with the abnormal situation quickly.
Basic parameters:
Below is the comparison of the investment,
Masks Produced by this Line Can Meet Testing Standards
l Disposable Face Mask (YY/T 0969-China, BS EN14683-Europe, ASTM F2100, ASTM F2101-USA)
l Medical Mask(YY 0469, BS EN14683, ISO 22609, KS K ISO 22609, ASTM F2100, ASTM F2101)
Material selection reference
Production accessories required for the high speed flat ear mask production line:
A. Outer layer: 175mm wide, 09AC blue, 25 grams of PP non-woven cloth, surface diameter:
600mm (recommended), inner diameter of paper reel: 75mm, weight limit: 10KG.
B. Middle layer: 180mm wide, white, plate diameter 600mm, paper reel inner diameter 75mm, add
electric melt-blown cloth, weight limit 10KG.
C. Inner layer: 195mm wide, white, 600mm in diameter, 75mm in diameter of paper roll, PP
non-woven fabric, 10KG in weight limit.
D. Nose clip strip (single center) : size: 3*0.8mm (recommended), inside diameter: 200mm.
E. Earline: size: 3*0.8mm (recommended), bagged or boxed.
Working power supply:The device is220VAC±5% ,50HZ and Rated power is about 9kw;
· Compressed air:0.5~0.7 MPa,Its flow rate is about 300L / min;
· Operating environment: temperature 5 ~ 35 ºC, humidity 5-35% HR, no flammable, corrosive gas, no dust (cleanness no less than 100,000 grade).
5.Finished products picture:
Machine Details picture
Main Parts
E. Spare Parts:
1. Relay: RM4S-U DC 24V 5pcs
RM2S-U DC 24V 5pcs
2. Fuse 20pcs
3. Fan: SJ92025HA2 AC 220V 2pcs
4. Ultrasonic component:
PCB0501B 2pcs
PCB0501A2 2pcs
PCB0501F 2pcs
Transducer 1pcs
Horn 1pcs
About US:
CHINA SME GROUP Co., Ltd is a leading manufacturer in the field of Non-woven deep processing equipment devices since 2008. In the past 10 years, MOTECH has targeted on the technology development, precise manufacturing, professional marketing, satisfied technical support and OEM solutions. We offer Medical/Labor Protection Mask Making Machine; Non-woven cosmetic product making machine;Medical Disposal Making Machine; Non Woven Aviation/Hotel Product Making Machine; and Medical Disposal Making Machine to fit the needs of different industries.
Due to continuous efforts in the field of Non-woven deep processing equipment devices, MOTECH Machinery was honored to obtain CE certificate and ISO 9001 certificate showed our emphasis on safety ,quality and has a successful sale in Asia, American, Africa and so on. MOTECH looks forward to establishing a long-term and mutual beneficial partnership with more agents or distributors all over the world. Moreover, We provide the OEM solution based on strict quality control for famous companies in Japan, USA etc.
In the future, MOTECH Machinery will keep to provide customers:
-Quality machines
-Competitive price
-Satisfied service
product description:
This Automatic mask shape machine and earloop machine is highly recommended.
It will be easier than the full-automatic one. If you take extra more sets of earloop machines, the speed can easily increase. Such as if you get extra one set earloop then you can get extra 20pcs /Min. We did suggest one head face mask shape machine + Work on 2-3sets earloop machine.
Speed will match 30-60pcs/Min
Features:
1.Automatic tension control of raw materials to ensure the balance of raw material tension and the qualified rate of finished products
2. Color-printed first-line brand ultrasonic welding machine with good welding quality and durability;
3. Modular, user-friendly design and easy maintenance;
4, computer PLC programming control, servo drive, high output, good stability, low failure rate;
5, photoelectric detection of raw materials to avoid errors and reduce waste;
6, can produce 1 to 4 layers of mask body (with activated carbon adsorption material in the middle to produce anti-smoke masks), which meets the production needs of enterprises;
7. This equipment has the function of total count and batch count. The number of batch count can be set arbitrarily
8. Replacing the mold can produce masks of different sizes and styles;
9, the entire equipment uses aluminum alloy structure, beautiful and solid without rust;
10. When the equipment is abnormal or the material is cut off, it will automatically stop the alarm and the screen will guide you to deal with the abnormal situation quickly.
Basic parameters:
| Mode of product | DS-68 |
| Production capacity | 10-120 pcs/min |
| Machine air pressure | 0.6Mpa/0.8Mpa |
| Machine power | 15KWS |
| Machine weight | 1050KGS |
| Control mode | PLC |
| Power supply | 200V 50/60Hz. |
| Test way | photoelectric detection |
Below is the comparison of the investment,
| DS-68 | Automatic Face Mask Production Machine in the Market | |
| (i) Stability | High Simple structure, manual cooperation with machine, low probability of problem | Low Complex structure, multiple machines (1 mask sheeter, 1 slicer, 2 mask welding lines), the probability of problems is high, if one unit has a problem, the entire line stops |
| (ii) Leadtime | 7 Days | 30 Days |
| (iii) Investment | Low Small footprint, flexible configuration of personnel and earloop welding machine, simple commissioning and short time | High Large area, need to hire professionals to commission, long set-up time, difficult |
| (iv) Capacity | 110 ~ 130 Pcs/Min | 60 ~ 80 Pcs/Min |
Masks Produced by this Line Can Meet Testing Standards
l Disposable Face Mask (YY/T 0969-China, BS EN14683-Europe, ASTM F2100, ASTM F2101-USA)
l Medical Mask(YY 0469, BS EN14683, ISO 22609, KS K ISO 22609, ASTM F2100, ASTM F2101)
Material selection reference
Production accessories required for the high speed flat ear mask production line:
A. Outer layer: 175mm wide, 09AC blue, 25 grams of PP non-woven cloth, surface diameter:
600mm (recommended), inner diameter of paper reel: 75mm, weight limit: 10KG.
B. Middle layer: 180mm wide, white, plate diameter 600mm, paper reel inner diameter 75mm, add
electric melt-blown cloth, weight limit 10KG.
C. Inner layer: 195mm wide, white, 600mm in diameter, 75mm in diameter of paper roll, PP
non-woven fabric, 10KG in weight limit.
D. Nose clip strip (single center) : size: 3*0.8mm (recommended), inside diameter: 200mm.
E. Earline: size: 3*0.8mm (recommended), bagged or boxed.
Working power supply:The device is220VAC±5% ,50HZ and Rated power is about 9kw;
· Compressed air:0.5~0.7 MPa,Its flow rate is about 300L / min;
· Operating environment: temperature 5 ~ 35 ºC, humidity 5-35% HR, no flammable, corrosive gas, no dust (cleanness no less than 100,000 grade).
5.Finished products picture:
Machine Details picture
Main Parts
| Name | Brand | Origin |
| Servo Motor | Delta | Taiwan |
| Frequency Converter | Delixi | China |
| Cylinder | SMC | Japan |
| PLC | Mitsubishi | Japan |
| Touch Screen | Xinjie | China |
| Ultrasonic Generator | Factory own brand | China |
| Ultrasonic Converter | NTK | Janpan |
| Ultrasonic Horn (Material: Titanium) | Factory own brand | China |
E. Spare Parts:
1. Relay: RM4S-U DC 24V 5pcs
RM2S-U DC 24V 5pcs
2. Fuse 20pcs
3. Fan: SJ92025HA2 AC 220V 2pcs
4. Ultrasonic component:
PCB0501B 2pcs
PCB0501A2 2pcs
PCB0501F 2pcs
Transducer 1pcs
Horn 1pcs
- Proximity Detector: QL-08N 4pcs
6. Blank cutting knife: 2
7. Ear-loop cuter: 3
8. Ear-loop welding head: 3
About US:
CHINA SME GROUP Co., Ltd is a leading manufacturer in the field of Non-woven deep processing equipment devices since 2008. In the past 10 years, MOTECH has targeted on the technology development, precise manufacturing, professional marketing, satisfied technical support and OEM solutions. We offer Medical/Labor Protection Mask Making Machine; Non-woven cosmetic product making machine;Medical Disposal Making Machine; Non Woven Aviation/Hotel Product Making Machine; and Medical Disposal Making Machine to fit the needs of different industries.
Due to continuous efforts in the field of Non-woven deep processing equipment devices, MOTECH Machinery was honored to obtain CE certificate and ISO 9001 certificate showed our emphasis on safety ,quality and has a successful sale in Asia, American, Africa and so on. MOTECH looks forward to establishing a long-term and mutual beneficial partnership with more agents or distributors all over the world. Moreover, We provide the OEM solution based on strict quality control for famous companies in Japan, USA etc.
In the future, MOTECH Machinery will keep to provide customers:
-Quality machines
-Competitive price
-Satisfied service