Introduction to N95/KN95 Automatic high-speed Mask Machine
N95/KN95 automatic high speed mask machine is a fully automatic mask production equipment. After the whole roll of fabrics are unrolled, they are driven by the rollers, and the fabrics enter the knurled shaft through the guide wheel; the nose bridge is pulled and unrolled ,cutted to a fixed length and then imported into the cloth. The two sides are shaped by ultrasonic welding, and the cloth is conveyed to the two mask ear strap welding stations through the drive shaft, and then to the next station for automatic folding, mask forming ultrasonic welding , side sealing, cutter cuting. After the mask is made, the mask and waste are separated by a waste separator. One-button fully automated production operations reduce the human body contact during the production process of masks, thereby meeting industry testing standards.
Features:
1,PLC programming control, servo drive, full automation of the whole equipment, low requirements for operation staff, only need to feed materials and collecting the finished products;
2,Automatic conveying of raw materials, nose bridge cutting, mask edge welding, ultrosonic fusion, molding cutting and waste edge aggregate device;
3,Automatic counting can effectively control production efficiency and production schedule;
4, With breakpoint memeory, power off automatic protection functions;Built-in alarm system, equipment abnormal or lack of material and automatic stop alarm ,screen guide to quickly deal with abnormal.
5,Photoelectric detection of the nose bridge effectively avoid the occurrence of defects in large quantities; Accurate positioning of prodcucts to improve productivity and yield.
6. The whole machine adopts aluminum alloy structure, beautiful and strong and rustproof;
7. Extremely high output, 1-5 layers of masks can be produced according to customer requirements;
8. size of the mask body can be adjusted;
9.Advanced PLC + touch screen control system, easy to operate., photoelectric detection, high reliability, low failure rate;
Technical Parameter
| Product name | Full automatic N95/KN95 mask machine |
Production speed | 50-60 pcs /minute |
Rated Voltage | 220V/380V 50/60Hz±10% |
Operating Power | 15kw |
Compressed air | 0.5 ~ 0.7 MPa |
Weight | about 2200 kg |
Machine size | 6900*1500*1750mm |
OEM&ODM | Yes |
Overall Appearance Dimension
Packing and shipping
Equipment Parameters
| Main configuration | Electrical components | Controller | Xinjie or equivalent brand |
| HMI | 7 Xinjie 7-inch color touch screen or equivalent brand | ||
| Sensor | Omron or equivalent brand | ||
| Feeding motor | 1500W 1500W servo motor | ||
| Ear cord rotating motor | Servo motor | ||
| Ultrasonic wave | ,New Power, Conprofetech or equivalent brand | ||
| Pneumatic components | Welding cylinder | AirTAC or equivalent brand | |
| Clipping cylinder | AirTAC or equivalent brand | ||
| Positioning cylinder | AirTAC or equivalent brand | ||
| Solenoid valve | AirTAC or equivalent brand | ||
| Oil-water separator | AirTAC or equivalent brand | ||
| Technical specifications | Product specifications | Mask specifications | N95/KN95()(edge sealed) |
| Ear cord length | 180-220mm | ||
| Welding spot spacing | 50mm-54mm Adjustable from 50mm to 54mm | ||
| Welding spot size | 8-10MM 8-10MM, customized according to client standards | ||
| Welding time | 100-500MS | ||
| Product fixing method | Placed manually | ||
| Product positioning adjustment | Automatic calibration | ||
Action cycle | 1-2s | ||
| Product capacity | 2000-3000 pcs/H | ||
| Equipment specifications | Welding method | / Continuous /instant welding | |
| Program storage | Simple and adjustable | ||
| Template assembly method | Casette installation of fixed position | ||
| Operation safety protection | Emergency stop | ||
| Action protection | Software action interlock | ||
| Operating height | 1200mm | ||
| Operating environment | 40°,,( 10)Ambient temperature does not exceed 40°; no flammable or corrosive gas, no dust (cleanness is not below 100,000 level) | ||
| Air pipe specifications | φ12mm | ||
| Supply air | 0.5~0.7Mpa()/20L/min 0.5~0.7Mpa (dry air source) / 20L / min | ||
| Power Specifications | AC 220V/380V 50/60Hz±10% | ||
Input power | 15KW | ||
| Equipment weight | 1600kg About 1600kg | ||
| Overall dimensions | (H)1750mm*(L)6900mm*(W)1500mm |
Technical Parameters Table of Material
NO | Raw material | (mm) Outer diameter (mm) | (mm) Inner diameter of reel (mm) | (mm) Width (mm) | (mm) Thickness (mm) | (Kg) Weight (Kg) | Remarks |
1 | Outside non-woven fabrics | Max600 (500)(the value below 500 is optimal) | Φ70~Φ80 | 250~280 | NA | Max20 | 1 1 layer |
2 | Filtering cotton | Max600 (500)(the value below 500 is optimal) | Φ70~Φ80 | 250~280 | NA | Max20 | 1-3 1~3 layers |
3 | Inside non-woven fabrics | Max600 (500)(the value below 500 is optimal) | Φ70~Φ80 | 250~280 | NA | Max20 | 1 1 layer |
4 | Nose bridge strip | Max350 | 105~200 | 3~5±0.2 | 0.5~ 1.0±0.1 (1mm)(1mm is optimal) | Max20 | 1/PE (100mm) 1 reel / material PE (roll material width is less than 100mm) |
5 | Ear cord | Max200 | Φ16~Φ40 | 3-5 | NA | Max6 | 2 2 reels |
Company profile
Factory Address: floor 6th-7th, Building B, Kelibang Industrial park, No. 317 Juling Village, Jutang Community, Fucheng Subdistrict, Longhua District, Shenzhen
FAQ
Q1: Are You trade company or factory?
We are Professional machinery manufacturer with many years of experience and more than 260 employees, and our own R&D team of more than 50 people.
Q2. How can we make sure about the machine quality after placing the order?
Before delivery, we will test machine and send you the pictures and videos for you to check the machine quality , also you can arrange for quality checking by yourself or by your contacts in China.
Q3: Are we still need to install the machine after we got?
We will adjust the machine before we delivery to you, also we will send you video and manual to teach you how to use the machine.
Q4: Can I put my LOGO/brand on the machines and finished products
Yes, Sure, Just send us your artwork
Q5: How about after-sales support?
1. Machine installation and operation videos are available for reference.
2. Each machine set includes extra spares for replacement.
3. We have professional after-sale team to follow about the service.
4. If any help need about machine maintenance, we can have a video call to support.
Q6: How can I contact you?
Please feel free to send us inquiry or by email, Phone, Wechat, Whatsapp or Skype.
Q7: How long is the warranty period ?
one year
If you want get more details or have any questions, please feel free to contact me, I will do my best for you.